Aluminum Rod Continuous Casting and Rolling Line

CCR line for the production of aluminum and aluminum alloy conductors

This production line is mainly used for producing high-conductivity electrical aluminum rods with diameters of 9.5mm, 12.5mm, and 15mm, meeting European and American standards for EC1350 series, 3#, 5# (5005, 5154), 6# (6101/6201), and 8# (8176, 8030) series.

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Features

The continuous casting and rolling line includes a four- wheel continuous casting machine, straightening machine, front tractor, rolling shear, optional medium- frequency heating furnace, clamping mechanism, continuous rolling mill, cooling system, rod collecting device, and electrical control system.
The continuous rolling mill is available in three configurations: two-roll, three-roll, and a combination of two-roll and three-roll, chosen based on the aluminum rod grade.
Production lines can be configured for different output capacities, with options for 4.5 tons/hour. 6.8 tons/hour, and 7.2 tons/hour to meet various production needs.
The casting machine's crystallization wheel uses an H- shaped structure with four-sided cooling, ensuring dense and uniform ingots. The wheel diameter ranges from 1400-2300mm, depending on the product section, with cross-sectional areas from 1600- 330Omm² based on production capacity.
The advanced electrical control system uses a programmable logic controller (PLC) and human- machine interface (HMl) to control and monitor the entire production line.
The medium-frequency heating furnace is optional, tailored to different product grades.
Complete turnkey solutions are available, including pumps, filtration systems, heat exchangers, and emulsions to ensure seamless operation.

Specifications

Model	Rod Diameter	Rolling Times	（T/H） Capacity	Roller Mode	（T/H） Melting Furnace Capacity	（T） Holding Furnace Capacity	Furnace Energy	Product Mark
5T	9.5 12 15	255/15	4.5-5	3rollers	6	10-15	Natural gas,LPG	1、6、8
6.8T	9.5 12	320/2+255/14	5-6.8	2rollers+3rollers	12	20-25
7.2T	9.5 12	320/10	6-7.2	2rollers	12	20-25

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